Description of production line
Precast concrete fence production line, someone call it fence equipment, Electric fence equipment, hollow fence machine, wall panel mold, mushroom stone fence machine, wall panel machine, column machine, fence mold. It consists of eight major systems:
Column machine 2) wall panel machine 3) hollow fence equipment 4) mushroom stone fence 5) pressing machine 6) Column cap, corner protection mold 7) hanging plate tool 8) mixing system
Process of production
Mixed concrete →lifting hopper or pouring directly →Forming mold car →Take it out after solidification and molding →Stacking and curing
Introduction of project
Assembled fence Equipment is the replacement product of traditional fence equipment, the assembled concrete fence it produces can replace clay brick fence, aluminum alloy fence, iron fence, wooden fence, PVC fence. And has the following six major advantages
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The appearance is beautiful, the shape is smooth and realistic, has the texture of real stone.
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Lower cost, no need to lay bricks on site, no need to set up form-work on site, assembly on site directly, can save labor.
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Construction is twice times faster than traditional fences, eliminating the cost of laying bricks and plastering.
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Longer life, because it is made of reinforced concrete, its lifespan can be more than 50 years.
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Easy to take care of, maintenance-free, no need to spray anti-rust paint regularly.
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Anti-theft, because it is made of concrete and has no value for theft.
The raw materials
Concrete + Rebar
Demoulding Agent Film
Floor space and number of employees
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Annual output: A production line consists of column machine, wall panel machine, mushroom stone fence machine, and hollow fence machine. 50 meters of fence can be produced every day. The actual production days every year are calculated as 300 days. Annual output: 50 meters per day × 300 days = 15,000 meters.
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Need the space is about 500 to 1,000 square meters.
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Only need 3 to 5 workers.
Profit margin
According to the experience of many years and the different price of raw materials in different areas, the following conclusions are drawn:
The profit margin for each extended meter of fence is generally between 100 and 150 yuan, and in some places it can be more than 200 yuan.
General FAQs
Q:What is lightweight concrete partition wall panel Machine?
A:Lightweight Concrete Partition Panel Machine is an automated/semi-automated system specifically designed for manufacturing concrete wall panels. Its core function involves using cement or gypsum as the binding agent, combined with fly ash (or slag, pozzolan, construction waste, stone powder, and other waste residues). Through an integrated process of “material mixing – mold forming – curing and demolding” integrated process to create lightweight, high-strength, sound-insulating precast partition panels. These panels are widely used for interior partitioning and non-load-bearing wall construction in buildings.
Q:What is Cement Wall Panel Machine?
A:Cement Fence Panel Equipment is specialized in automated/semi-automated production machinery designed for manufacturing precast cement fence panels. Through the core process of “raw material mixing – mold forming – curing and demolding,” it transforms cement, sand, gravel, and other materials into standardized fence panels. These panels are widely used in scenarios such as factory perimeter fencing, construction site barriers, livestock enclosure fencing, and residential community courtyard walls.
Q:What types of wall panels can it produce?
A:Lightweight concrete partition wall panel equipment can produce cement hollow wall panels, cement solid wall panels, composite sandwich wall panels, expanded clay aggregate concrete wall panels, EPS particle cement wall panels, gypsum wall panels, and more.
Cement fence panel equipment can produce cement perforated fence panels, cement mushroom stone fence panels, cement flat fence panels, cement fence posts, post caps, and more.
Q:What are the standard panel sizes it can make?
A:Lightweight concrete wall panels are commonly manufactured in the following dimensions: Length: 3000mm Width: 600mm Thickness: 60mm/75mm/90mm/100mm/120mm/150mm/180mm/200mm Custom sizes are available upon request. Please contact our customer service manager for further assistance.
Q:What are the main components of the machine?
A:The production line is divided into the following sections: 1. Raw material storage tanks 2. Raw material conveying system 3. Metering system 4. Mixing system 5. Automatic control system 6. Pouring system 7. Wall panel forming molds 8. Core-pulling system 9. Automatic panel demoulding and stacking machne 10. Electrical operating tracks
Q:What raw materials are used for panel production?
A:Cement Wall Panels: Cement + Sand + Gravel
Lightweight Partition Panels: Cement + Fly Ash (or slag, pozzolan, construction waste, stone powder, etc.)
Q:How much space is needed for installation and production?
A:The installation and production space for concrete wall panel machines requires over 500 square meters, with significant variations depending on production capacity—ranging from small-scale, simple equipment to ultra-large-scale production lines. We will provide you with detailed answers.
Q:How does a concrete wall panel machine work?
A:The core operational logic of concrete wall panel machines is “factory-standardized processes + mechanical automation,” forming a closed-loop system from raw material input to finished product output. This achieves standardized operations including concrete material conveyance, mixing, placement, forming, product demolding, and packaging.
Q:What is the production capacity of the machine?
A:The production capacity of concrete wall panel machines varies significantly. There is a vast difference in output between small standalone units and large automated production lines. For a detailed answer, please contact us.
Q:What power supply does the machine require?
A:The power requirements for concrete wall panel machines correlate with their production capacity. The mainstream voltage in China is 380V three-phase AC. Export models can be customized to accommodate different regional voltage standards.Cement fence panel equipment can produce cement perforated fence panels, cement mushroom stone fence panels, cement flat fence panels, cement fence posts, post caps, and more.
Q:Is the machine manual, semi-automatic, or fully automatic?
A:Concrete wall panel machines can be categorized into manual, semi-automatic, and fully automatic types based on their automation levels, catering to different production scales and cost budgets.
Q:What curing methods are used for the panels?
A:The essence of curing concrete wall panels is to allow the concrete to complete the hydration reaction, thereby enhancing its strength and stability.
Q:How long is the lifespan of the machine?
A:10–15 years, with the service life of the entire unit extendable through replacement of selecting high-quality components.
Q:Can it produce insulated or sandwich wall panels?
A:Concrete wall panel machines can produce insulated wall panels and sandwich panels.